Don cikakken fahimtar MasterBatches, dole ne ku tuna waɗannan mahimmin maki 5!
Masterbatches
Masterbatches cakuda babban aiki ne da kuma yawan tattarawa mai yawa resins da yawa da yawa na alamu ko mai ɗaukar kaya da kuma ɗaukar matakan sarrafawa da kuma matakai. Masterbatches na cikin gida suna cikin babban buƙata kuma suna da babban ƙarfin ci gaba. Saboda haka, bincike da ci gaban fasaha na tsarin samar da fasaha ya zama dole.
Bari mu ɗauki cikakkiyar kallon Masterbatches, gami da rarrabuwa-daban, kayan masarufi na asali, ayyukan samarwa da kayan aiki, kuma a ƙarshe bincika aikace-aikacen da kayan aiki na gaba na Masterbatches na Masterbatches na gaba.
1.Rarrabuwa ta Masterbatch
01. Daban dangane da amfani
An rarraba Masterbatches cikin allurar ƙwayoyin cuta, busa ƙaho mai kama da Masterbatches, da sauran nau'ikan Masterbatches, da sauransu, kuma kowane iri-iri za a iya rarrabu cikin maki daban-daban.
Ana amfani da ci gaba mai musayar kuɗi a cikin akwatunan kwaskwarimar kwalaye, kayan wasa, gidajen lantarki da sauran kayayyakin manyan abubuwa; Talakawa warwarewar Medgaza ana amfani dashi don samfuran filastik na yau da kullun, kwantena na masana'antu, da dai sauransu.
A cikin bala'i na yau da kullun Masterbatch ana amfani dashi don busa launi mai launi a cikin jaka na gaba ɗaya da kuma jakunkuna. Ana amfani da Masterbatch na Farin Farin Farin, Masterbatch pund mai kyau barbashi, babban taro, ƙarfin canza launi, ƙarfin yanayi, kyakkyawan haske. Ana amfani da ƙananan ƙananan ƙwayoyin-aji don yin samfuran ƙananan aji waɗanda ba sa buƙatar ingancin launi mai launi.
02. A cewar mai ɗauka
Raba cikin PE, PP, PVC, PS, PC, PC, POLYRETERSTER, acryurethesin Masterbatch, da sauransu.
03. A cewar daban-daban ayyuka
Raba zuwa etistatic, harshen wuta, anti-tsufa, karuwa, karfafa, masarautar pearner (Matting, da cigaban ƙwaya, da sauransu
04. Dangane da amfanin mai amfani
An kasu kashi-kashi na duniya da na musamman masifa. Pointarancin melting pe pe pe Mastbatches eted kamar yadda ake amfani da shi a matsayin Jin Dalilin Masterbatches don canza launin resins wanin gyaran saiti. Mafi yawan kamfanonin masana'antu na yau da kullun a duniya gaba ɗaya ba su samar da Masterbatches ba na Masterbatches, da kuma nuna alamun fasaha da fa'idodin tattalin arziƙi ba su da kyau.
Babban Masterbatch ya gabatar da launuka daban-daban a cikin robobi daban-daban, kuma tasirin launi ba za'a iya faɗi ba. Babban Parstastbatch yana shafar karfin samfurin, kuma samfurin yana da sauƙin lalacewa da murkushe, wanda ya fi bayyanawar filayen injiniya. Don Universal Masterbatches, wanda mafi girman aladu masu tsayayya da zafi-mai tsauri, wanda ya fi tsada kuma yana haifar da sharar gida.
A kan aiwatar da sarrafa na musamman Morantbatches, yana da babban fa'idodi kamar babban taro, mai kyau watsawa da tsabta. Saurin tsayayya da wutar Masterbatch gaba ɗaya yana dacewa da samfurori na yau da kullun kawai lokacin da zazzabi ya wuce kewayon al'ada kuma yana da tsawo.
05. A cewar launuka daban-daban
An kasu kashi biyu, fari, rawaya, launin ruwan lemo, ruwan lemo, shuɗi, azurfa, zinari, shayarwa, launin toka, da sauransu.
2.Abubuwan da kayan siyarwa na Masterbatch Raw
01. Aladu
Pigments sune kayan haɗin launi na launi, kuma ya fi kyau a pre-bi da farfajiya na kyawawan barbashi tare da guduro don hana tsawan tsawansu kuma sanya su sauki watse. Domin rufe da kuma haɗawa a ko'ina, da wuya waɗanda ke da kusanci ga launuka kuma suna iya watsa resins, kamar yadda aka tarwatsa su ko cire shi ko a cire shi.
02. Carrier
Mai ɗaukar hoto shine matrix na Masterbatch. A halin yanzu, an zaɓi masu ƙimar ƙimar musamman tare da guduro iri ɗaya a matsayin mai ɗaukar hoto, wanda zai iya tabbatar da daidaituwa na kwastomomi, wanda ke dacewa da mafi kyawun wrinkpion. Akwai nau'ikan jigilar jigilar kaya, gami da polyethylene, bazuwar polypropylene, poly1-Butene, low ɗan kwayar nauyi polypropylene, da sauransu.
Don Polyolefin Masterbabbatches, lldpe ko ldpe tare da babban zane na da aka zaba, da tabbatar da watsawa na watsawa, kuma tabbatar da rashin watsawa na iya yin kyakkyawan watsawa ba raguwa.
03. Komputa
The Dispersant Werets da kuma riguna da aka watsa a cikin mai ɗaukar kaya, don ya sake yin tsufa, da kuma meling din ya zama ƙasa da na guduro da kyakkyawar kusanci da alamu tare da alamu tare da ciyawar. Akwai nau'ikan watsawa da yawa, da ƙananan ƙwayoyin ƙwayar ƙwayar ƙwayar ƙwayar cuta polyethylene kakin zuma, polyetter, steaate, farin mai, wanda za'a iya amfani dashi.
04. Masu karɓa
Baya ga canza launi, Masterbatches yana kuma ƙara ramukan harshen wuta, antioxidants, masu adawa da masu adawa, da dai sauransu. Wani lokacin masu amfani ba sa buƙatar, amma kamfanonin Mastbat zasu bada shawarar ƙara wasu ƙari bisa ga buƙatun samfurin.
3.Tsarin samarwa na Masterbatches
Tsarin samarwa na Masterbatches yana da buƙatun mai wuya kuma ana iya rarrabu cikin bushe tsari da tsari.
01. Tsarin tsari
Abubuwan Masterbatch da aka yi da nika, juyawa, wanke, bushewa da granulation. A lokacin da nika na alamu, ana buƙatar jerin gwaje-gwaje na fasaha, irin su ƙirar fa'idodi, aiki mai yaduwa, abun ciki mai ƙarfi, da sauransu. Akwai hanyoyi guda huɗu na tsari na rigar: Ink hanyar, hanyar rins, yaduddiyar hanyar da sabulu na ƙarfe.
(1) Hanyar Ink
Hanyar tawada ita ce hanyar samarwa ta tawada. Abubuwan da ke tattare da sinadaran suna da rollers uku da kuma mai rufi tare da low-kwarare mai kariya na ƙasa a farfajiya na alig. A cikin tawada na ink manna ne gauraye tare da mai ɗaukar kaya, a cikin filastik a cikin ƙasa mai lullube, kuma a ƙarshe granulated ta hanyar dunƙule ko tagwaye.
(2) hanyararrawa
Hanyar rinsing ita ce, ruwa da watsawa ana yashi su don yin barbashi <1μm, kuma a ƙara hanyar juyawa, ƙonawa da kuma mai da hankali don samun kwastomomi. Canjin lokaci yana buƙatar abubuwa na kwayoyin halitta da kuma daidaita na'urorin dawo da abubuwa, wanda yake rikitarwa don aiki da ƙara wahalar sarrafawa.
(3) tsunkule da hanyar
Hanyar kasan ita ce ta haɗa da pigment tare da mai ɗaukar mai, sannan kuma goge pigment daga cikin lokaci mai ruwa zuwa cikin lokacin. A dafaffen mai mai mai a farfajiya na launi don magance watsawa na launi da hana agglomeration. Bayan haka ka fasa kuma ka yi amfani da shi don samun kwastomomi.
(4) hanyar sabulu na karfe
Al'ada ta ƙasa zuwa girman ƙimar kimanin 1μm, kuma an ƙara maganin sabulu a wani yanki na ruwan alade don samar da haɓakawa kuma yana kula da haɓakawa. Sa'an nan kuma ƙara mai ɗaukar ruwa don motsawa kuma haɗa shi da sauri zuwa extrude da kuma yi amfani da masifa.
02. Ruwan bazara
Wasu masana'antar shirya pass-watsawa da kansu yayin samar da manyan-aji na Masterbatches, sannan kuma a yi amfani da yanayin bushe. Yanayin samarwa na Masterbatch ya gabatar da zaɓuɓɓuka da yawa kamar bukatun kayan. Babban mai motsa jiki + Single Surlo, babban motsa jiki + tagwaye scread shine tsarin samar da abubuwa. Don inganta watsawa na launuka, wasu kamfanoni suna gunagari a cikin foda.
Murara + Single surru, mahautsini + tagru suma suna da fasahar aiwatar da fasahar amfani da su don samar da ingantattun ƙwayoyin cuta. A halin yanzu, ma'aunin launi mai launi da fasaha mai launi sun shahara, ana gabatar da mafi yawan ayyukan fafutukar fa'ida don taimakawa yanayin launi.
03. Ruwan bazara
Wasu masana'antar shirya pass-watsawa da kansu yayin samar da manyan-aji na Masterbatches, sannan kuma a yi amfani da yanayin bushe. Yanayin samarwa na Masterbatch ya gabatar da zaɓuɓɓuka da yawa kamar bukatun kayan. Babban mai motsa jiki + Single Surlo, babban motsa jiki + tagwaye scread shine tsarin samar da abubuwa. Don inganta watsawa na launuka, wasu kamfanoni suna gunagari a cikin foda.
Murara + Single surru, mahautsini + tagru suma suna da fasahar aiwatar da fasahar amfani da su don samar da ingantattun ƙwayoyin cuta. A halin yanzu, ma'aunin launi mai launi da fasaha mai launi sun shahara, ana gabatar da mafi yawan ayyukan fafutukar fa'ida don taimakawa yanayin launi.
4.Kayan aiki
Kayan aikin samar da kayan aiki ya hada da kayan aikin nika, injin masarufi, na'ura mai ɗorewa, da sauransu, casting mill, da sauransu.
Injin da ya mamaye ta hanyar lalata, ya fitar da mawuyacin hali da dherdrates; Yanayin aiki mai zafi yana da zafi da mai canzawa mai zafi, tururi mai sanyi ko sanyaya ruwa; Hanyar disankuwar tana silima silinda, fitarwa da fitarwa da siket. Knaddamar da mai ba da izini ga gwamnan Saukewa mai juyawa don tsara saurin.
Akwai nau'ikan mahautsini guda biyu: buɗewa mai haɗe da rufewa. Kayan aikin da ke tattare da kayan kwalliya sun haɗa da Surket guda ɗaya, tagwayen dunƙule, wanda ke da bambanci), da sauransu dunƙulewa, da sauransu.
5.Aikace-aikace da ci gaban Masterbatches
Ana amfani da Masterbatches sosai, galibi suna ba da masana'antar filayen labarai, masana'antar masana'antu da masana'antar fiber.
01. Filastik
Abubuwan da ke ciki na filastik Masterbatch pigment yawanci tsakanin 10% ~ 20%, kuma lokacin amfani da, an ƙara haɓakar filastik wanda ke buƙatar maida launi a cikin wani yanki na ƙimar pivement. Rufin farfaba da filastik na Masterbatus na iya zama iri ɗaya ko nau'ikan nau'ikan filastik.
Masterbatches na iya zama iri iri iri ko iri-iri launi-toshe. Zaɓin aladu yana haɗuwa da yanayin aiki da buƙatun samfuran filastik. Masterbatches a fagen aikace-aikacen filastik yana da girma da na kowa, kashi 85% na colorment na talauci na zamani wanda ke haifar da matsalar ƙarancin kayan kwalliya, babu rashin daidaituwa da kayan launi.
Polyethylene, polyvropylene, polyvinyl chloride, plexiglass, pelon, filastik filastik da sauran nau'ikan, duk suna da kwastomomi masu dacewa.
A cikin masana'antar filastik, kasuwa na neman mastbatches na mai da hankali ne a cikin samfuran filastik (kayan aikin filastik), kayan aiki na gida, waɗanda suke da haɓaka kayan aiki, da sauransu.
02. Joba
Hanyar shiri ta Masterbatch don roba mai kama da filastik mai filastik, da aladu, zaɓaɓɓen abubuwan da aka zaɓa ya kamata su zama iri da suka dace da roba. Ana amfani da aladu galibi a roba kamar yadda wakilai masu haɓaka. Baƙar fata baƙar fata suna mamaye baki; Farkon aladu sun hada da zinc oxide, titanium dioxide, alli carbonate, da sauransu.; Sauran aligumiyar baƙin ƙarfe na ƙarfe, chrome rawaya, uldoyium rawaya, launin rawaya mai launin fata, lake Red C, dioxazine da sauransu.
Wayoyi, igiyoyi, tayoyin suna amfani da carbon baƙar fata a adadi mai yawa, canjin duk carbon baƙar fata, kuma digo yana mamaye matsayin farko a cikin dukkan Masterbatches. A halin yanzu, gidajen waje carbon kamfanonin sayar da kayan abinci na gida ba zai iya samar da cikakken baƙar fata ba, don aiwatar da bincike akan wasan taya, zai inganta aikinta na taya, damar kasuwa mai yawa ce.
Yin amfani da Master Masterbatches lokacin aiki da aka sarrafa na iya guje wa ƙurar ƙura wanda powdery passment da inganta yanayin aiki. Masterbatches suna da sauƙi su watsewa a ko'ina, saboda launin roba kayayyakin ne uniform da daidaituwa, kuma ainihin yawan launuka da aka rage.
Adadin launi mai launi na roba sau da yawa tsakanin 0.5% ~ 2%, da kuma adadin pignicarfin Inorgip ya ɗan ƙara kaɗan. Ya kamata a dace da irin wannan pigment na sarrafawa tare da fasahar sarrafa roba da ingancin ci gaba da bukatun masana'antar roba, da haɓaka alamu da yawa.
03. Fiber
Fiber bayani bayani shine lokacin da Fib ɗin yana da spun, da Masterbatch ɗin an ƙara kai tsaye kai tsaye a cikin fiber da ake kira launi launi mai launi.
Idan aka kwatanta da abin da aka bushe na gargajiya, launi na Feywar bayani cikin launuka masu launin gaske, suna da wadataccen farashi mai launi guda uku, babu lissafin launuka guda uku, ba da lissafin launin launuka, babu lissafin launuka uku ba, lissafin kusan 5% a yanzu.
Pigments for fiber coloring masterbatches require bright color, good dispersion, good thermal stability, light resistance, solvent resistance, acid and alkali resistance, bleach resistance, insoluble in water, inorganic or organic pigments can be selected.
Qingdao Yhoho Polymer Fasaha Co., Ltd. Antioxidants, flame recedants ana amfani da galibi a cikin kayayyakin Mastbatch, Maraba da abokan cinikin su bincika:yihoo@yihoopolymer.com
Lokacin Post: Dec-20-2022